12 Heads 1000L/H 5 Gallon Bottle Washing Machine

Product Description

Description of Automatic 5 gallon barrel washing machine with hot alkaline water

Specifications of the 5 gallon barrel washing machine:
Washing machine mainly consists of frame, the conveyor, flushing lines, water tanks, bottle rack s as well as other components.

1, Rack: entirely by 75x45 square tube welded stainless steel, plate material SUS304, high strength, good rigidity, light weight, beautiful appearance, easy to clean and so on. Automatic bottle bodies and chassis welding.
2, Conveyor: driven sprocket, chain, prop bottle rack, solid bottle cups, etc., in which chains, sprockets have been carefully designed to make it more scientific and more perfect.
3, Main driving: frequency control bottle bottle conveyor station every one stays fixed time, chain plate relative to the position of the automatic bottle and the angular position off the bottle also undergo a rigorous calculation to ensure accurate positioning of the entire automatic operation .
4, Adjusting: You can adjust the chain end bearing bolts to ensure that the whole chain of elastic consistency.
The pipes are made of SUS 316 washing machine pipe connection, using my company unique rotating spiral SUS 316 nozzle, washing points stronger efforts to good effect, high efficiency no dead ends.

   The rinsing is divided into 24 times and draining stations are set after each rinsing steps by alkali liquid, aseptic water and pure water, each station time is 18S.
   When the power is turned on, PLC was electric start work, control contactor pull so hot lye, potions, return water, pure water pumps start working, then the output signal to the inverter, the flushing and filling conveyor chain conveyor electrical work, then automatic bottle makes the bottle gradually into each process starts flushing (flushing time and lye temperature can be adjusted via the touch screen), flushing is completed, bottle after bottle rack down to fall on the conveyor.
   The machine has three tanks:1 pcs hot alkaline liquor tank, 1pcs of sterile water tank, 1 pcs pure water tank.
   The bucket will go into the first step washing, the pre washing by tap water, it will be connected with machine by pipes directly; The second to 4th step is for the hot alkaline liquor(65℃) washing;
Then the bucket will be dripped in the 5th step; The machine use the return water which come from the salinity water in RO water treatment system for washing in 6th to 7th step, it will be cnnected directly with the pipes; Then the bucket will be dripped in the 8th step; In the following 9th to 12th steps, buckets will be washed well washed by the sterile water from SUS 316 tank; the bucket will be dripped in the 13th step; We will wash bottles by the pure water from the tank in 14th to 15th steps; In the final step, the buckets will be dripped to dry and come out.
   Each channel has a dosing tank doubles as a funnel and filter use, it can be cleaned from the funnel of the water tank can be replaced during operation without affecting the washing machine to work properly, a funnel with a Plexiglas cover, you can inside the water level monitoring.
   Tank has a low level alarm, when too much water, it can overflow through the overflow port; alkali tanks are equipped with thermostatically controlled heater.
   Each tank has a bottom drainage, mix water is discharged through the outlet via the drainage duct.
   Pure water is not equipped with a special water tank rack, direct access to foreign finished water pumps.
   Each pump outlet has a valve, flush the water off automatically guarantee, pass; does not work when the outlet water from the valve to return to their tank (finished water back to the pump before the pipeline), to avoid the pump frequent starting, improved life of the pump.
   Off the bottle mechanism consists of propping bucket, bottle rack stand, vertical cylinders and other components bottles, bottle washing is completed, after falling off the bottle, directly on the conveyor.
   There are 12 pcs of washing nozzles, the speed are all adjustable.

Parameters of the 5 gallon barrel washing machine:
Material: Frame SUS 304, contact parts(pumps, pipes and nozzle) SUS 316.
Electric consumption: 3KW/H(host motor); 12 pcs of water pump, 0.37KW/H for each;
1 pcs of bucket inlet and outlet conveyor motor, 0.75KW/H for each. Total: 8.94KW/H
Water consumption: 1000L/H for tap water and return water washing;
                                 The volume of each tank is 1000L, it needs to be changed the water in tanks per 5 hours
Steam consumption: null(use electric heating for alkaline liquor)

Auto loading-unloading device
Pressure: 0.6Mpa
Air consumption: 0.15 m³/min

Frame SUS 304, 38*38 square tube, Pneumatic components: AirTAC-Taiwan

The details of the 5 gallon barrel washing machine: