1200bph Mineral Water Bottling Machine Production Line Complete 5 Gallon/20L Bottle Water Filling Machine

1.1, Automatic De-capper

This Gallon bottle outside brusher line is driven by cylinder, controlled by PLC; Automatic working by barrel checking;
De-capping head is composed by claw device and cylinder, de-capping head position can move up and down, claw device can be adjusted slightly to be suitable for different caps.
When the gallon bottle comes into the machine, the de-capping head will go down and claw device will hold tightly barrel cap sides, and then lift the barrel to take off the caps; And when the caps are taken off, the compressor air will blow the caps into cap hopper, then fall outside into client’s own holder;
The claw pressure is adjusted to protect caps;

General

The Gallon bottle outside brusher line is used for gallon jar outside brush washing; When the jars are sent into the machine by the conveyor, the brushes inside driven by motor will rotate quickly. The main brush shape is made according to jar shape and size which the jar neck and shoulder will be washed completely. Water showing will be done at the same time of brush washing.

Dimension: 1800*1550*1750mm
Weight: 200kg
Power: 3KW

Monoblock jar rinser 

Washing machine mainly consists of frame, transmission part, flushing lines, water tanks, bottle rack s as well as other components.

1, Rack: entirely by 80x80 square tube welded stainless steel, high strength, good rigidity, light weight, beautiful appearance, easy to clean and so on. Automatic bottle bodies and chassis welding.

2, Transmission: driven sprocket, chain, prop bottle rack, solid bottle cups, etc., in which chains, sprockets have been carefully designed to make it more scientific and more perfect.

3, Main driving: frequency control bottle conveyor station every one stays fixed time, chain plate relative to the position of the automatic bottle and the angular position off the bottle also undergo a rigorous calculation to ensure accurate positioning of the entire automatic operation .

4, Adjusting: You can adjust the chain end bearing bolts to ensure that the whole chain of elastic consistency.

The pipes are made of stainless steel washing machine pipe connection, spiral nozzle has washing points stronger efforts to good effect, high efficiency no dead ends.

The rinsing is divided into 18 times and draining stations are set after each rinsing steps by alkali liquid, recycling return back water, aseptic water and pure water, each station time is 8S.

Parameters:

Cylinder: AirTAC-Taiwan

Magnetic valve: AirTAC-Taiwan

Air consumption: 0.6M3/min; 0.6Mpa

Rising pump-filling pump: Nanfang

Motor: LJL ZheJiang

PLC: Mitsubishi Japanse

Heating Power: 18KW, other parts Power: 6KW

Dimension: 11000*2300*2200mm

Weight: 5000kg

Automatic rotary jar filler:

General:

This machine adopts micro pressure filling that bucket irrigation fluid through the pump to the water, always ensure that the filling process was full of barrels of irrigation fluid state, irrigation fluid barrel top with a pressure sensor, a pressure sensor through the signal into the inverter by inverter control pump motor speed, thus ensuring a constant filling pressure.

Bottle fed by a star wheel into the bottle filling machine, filling area to reach the starting point, the roller bottles along the cam will hold up, start filling valve for filling a bottle, and with the body, etc. together synchronously rotating; bottles arrive irrigation end point loading zone, to reach the cam roller bottles with low self-reset Close filling valve, filling the end of the barrel with the star wheel sent out of the bottle filling machine.

Component:

PLC: Mitsubishi

Air components: AirTAC

Water pumps: NanFang

Transducer: Mitsubishi

Parameters:

Power: 5KW

Filling heads: 9pcs

Dimension: 2900*2700*2200mm

Weight: 2500kg

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