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Automatic PC Gallon Bottle Extrusion Blow Molding Machine 82mm Hdpe Drum System 50BPH

Minimum Order Quantity : 1 set Price : 6000USD
Packaging Details : Wooden case Delivery Time : 15-20 Working days
Payment Terms : L/C, D/A, D/P, T/T, Western Union, MoneyGram Supply Ability : 15 sets per month
Place of Origin: Zhangjiagang, China Brand Name: FILLPACK
Certification: CE/ISO9001

Detail Information

Screw Diameter: 82mm Screw Diameter Ratio: 25:1
Capacity: 0-50BPH Screw Rotation Speed(rev./min): 10-50
Plasticizing capacity: 90Kg/H(60second/pc) Heating zone: 5
Heating Powe: 34KW Largest Injection Quantity: 1.5L
Maximum Product Volume: 20L Clamping Force: 210KN
High Light:

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Product Description

Automatic PC Gallon Bottle Extrusion Blow Molding Machine Equipment Hdpe Drum Making System
Extrusion system
Parts Description: Extrusion system uses reciprocating storage chamber, twisted material power coupled with low-speed high-torque hydraulic motor, energy-saving effect is significant.Length to diameter ratio of 25: 1 screw. Screw and cylinder material using high-quality nitriding steel, surface nitriding treatment, greatly improve the wear resistance of screw and barrel and life. Extrusion of the heating system using imported automatic temperature controller, temperature control accuracy can be controlled at ± 1 ℃. Extrusion heating using cast aluminum heater, cast aluminum heater is equipped with a cooling fan, so that processing temperature setting range is guaranteed. The hopper seat is connected with circulating water cooling, which is convenient for controlling the temperature of the inlet. Extruder platform with automatic lifting device, can easily adjust the height of the die, the best length to achieve waste side. Extruder platform is also equipped with front and rear shift cylinder, easy to adjust the front and rear die position, molding surface can not form the center of the product.

Screw diameter(mm)82
Screw diameter ratio25:1
Screw rotation speed(rev./min)10-50
Plasticizing capacity90Kg/H(60second/pc)
Heating zone5
Heating power(kw)34
Largest injection quantity(L)1.5
Maximum product volume20L

Die head
Part Description: The overall structure adopts the center of the feed-type die, the flow path is shorter, the melt unit in the die within the residence time difference is small. Parison circumference wall thickness uniformity. The die is equipped with imported MOOG wall thickness control system, which can effectively control the stretch-ability of the PC raw materials, thus precisely controlling the thickness of the products. Heating method using stainless steel heating ring, temperature control using imported automatic temperature controller. Temperature control accuracy can be controlled at ± 1 ℃. The main parts of the die are made of high quality nitrided steel and surface nitrided. To ensure smooth part of the flow and ensure the hardness of the surface.

Die Head Max Diameter(mm)82
Heating zone4
Heating power(kw)8.7

Mold clamping equipment
Parts Description: The opening and closing mold system adopts the linear guide hydraulic two-way synchronous opening and closing mold mechanism, convenient product removal and mold replacement, suitable for the production of large-scale products, clamping force average to ensure product joint precision.

Template dimension(mm)440*600
Template spacing(mm)330~780
Clamping force(kn)210

Down blowing device
Parts Description: 82PC pure water bucket special machine adopts PC special down blowing device, equipped with blowing multi-direction blowing needle to ensure the blowing flow and uniformity during blow molding. The lower blowing device can make three-direction displacement adjustment, ,Convenient. Can also be based on your special products to a special design.

Blow head up and down stroke(mm)120
Blowing head manually lift travel(mm)80

Pickup robot
Parts Description: Robot transmission rate is stable and reliable; front and rear are equipped with a buffer device, the impact of small; perfect cooling system to ensure smooth product off.

Pick up journey(mm)1000


Lifting journey(mm)250

Hydraulic system
Parts description: 82PC pure water bucket special machine adopts proportional hydraulic control circuit. The oil pump adopts double oil pump. It provides opening and closing molds, injecting materials, lifting platform, moving head forward and backward, multifunctional blowing. Import oil research brand, the system control precision, smooth movement. Tubing with pressure-type joints, import tubing, to ensure the reliability of the entire oil system.

Pump nominal pressure(Mpa)14
Pump rated flow(L/min)180
Hydraulic pump motor power(kw)45

Wall thickness control hydraulic servo system

Nominal pressure(Mpa)6
Rated flow(L/min)22
Hydraulic pump motor power(kw)4

Pneumatic system
Parts Description: Pneumatic system for the products of inflation molding and air supply for the robot power and control. Pneumatic components concentrated in the electronic control box under the pneumatic control panel, easy to operate and maintenance. Pneumatic components using AIRTAC or FESTO (Festo) the company's products, reliable quality and stable performance.

Bleed pressure(Mpa)1.0
Working pressure(Mpa)0.8
Air consumption(M3 / min)0.6

Electrical control system
Parts Description: 82PC pure buckets dedicated machine is a computer optimized design, automatic, high-speed machine, electricity, liquid integration of large-scale blow molding equipment. With easy operation, the process parameters set easy to learn, fault alarm display and so on. Japan's OMRON series of electrical programmable logic controller, input and output ports a total of 2048 points, to meet a variety of products blowing. Contactors, relays, frequency converter, temperature controller, etc. are used in Japan OMROM, the machine has a high quality assurance.
Source of water

Feeding water pressure(Mpa)0.3


Wiring systemthree phase four wire system
Total rated power(KW)91.7
Average energy consumption(KW/H)45

Weight (ton) :11ton
The configuration checklist is as follows:

ItemTechnical content
1.Hydraulic unit

Hydraulic valve: YUKEN
Proportional Valve: YUKEN
Servo valve: MOOG (MOOG system)
Oil pressure control: Proportional pressure control
Seal: Han Sheng (Taiwan)
Oil motor: Kasani (Italy)

2.Electronic control system

1.PLC: (Japan OMRON)
2. Contactor: Schneider
3. Relay: OMRON (Japan)
4. Proximity Switch: Open (Taiwan)
5. Electronic scale :: Jeffrey (Italy)
6. Wall thickness servo control: MOOG (Japan)
7. Air switch: Schneider
8. Touch screen: OMRON
9.Thermostat OMRON

3.Opening and closing mold body

Form: hydraulic direct action clamping, two-way synchronization mechanism
Drive in the form: Differential fast clamping, linear guide structure, mold space


Die structure: storage materials
Flow form: the first-in first-out principle
The main flow channel parts material: 38CrMoAlA; 42CrMo


Drive Type: Frequency Control
Gear box: Alloy steel Hardened gears
Barrel screw Material: high quality nitride steel 38CrMoAlA
Screw head: plated wear-resistant carbide
Cooling fan: Suzhou

6. Pneumatic systemMain air valve: AIRTAC (Taiwan)
7. Gripping device (optional)Cylinder: FESTO (Germany) rodless cylinder {optional}
8. MotorOrigin: Siemens - Bed
Automatic PC Gallon Bottle Extrusion Blow Molding Machine 82mm Hdpe Drum System 50BPH 0

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